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Empower your feeder line O&M using OrxaGrid’s Cable Health Indexing tool in Asset Management

Now with OrxaGrid's asset management portfolio, you can do so much more.


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For electrical manufacturing companies, ensuring the health and longevity of their cable infrastructure is paramount. Aging cables pose a significant risk, leading to costly downtime, safety hazards, and reputational damage. Traditional inspection methods are often tedious, time-consuming, and prone to human error. However, a new era is dawning, powered by


Artificial Intelligence (AI) and its game-changing approach to cable health indexing and prescriptive maintenance.

Imagine a world where:

  • Cables share their health ratings, revealing hidden degradation before it manifests as a critical failure.

  • AI algorithms become your vigilant solutions, predicting potential issues and recommending targeted maintenance actions.

  • Downtime becomes a relic of the past, replaced by proactive interventions that maximize cable lifespan and optimize operational efficiency.


This is the future that OrxaGrid’s AI-powered cable health indexing is ushering in. Let's delve into the market realities, the benefits it offers, and how it can empower electrical manufacturing companies to thrive in this transformative era.


Market Landscape: A Fertile Ground for Growth

The global cable health monitoring market is projected to reach a staggering USD 8.2 billion by 2027, experiencing a CAGR of 15.3% from 2022 to 2027. This exponential growth is driven by several factors:

  • Rising infrastructure complexity: Increasing automation and electrification are leading to ever-more complex cable networks, demanding sophisticated monitoring solutions.

  • Growing focus on preventive maintenance: Businesses are realizing the cost-effectiveness of preventing failures rather than fixing them reactively.

  • Advancements in AI technology: Powerful AI algorithms are making data-driven insights and predictive analytics readily available.


Market Share: A Battleground for Innovation

The competitive landscape for AI-powered cable health solutions is dynamic, with established players like ABB, Siemens, and GE vying for market share alongside innovative startups like NxtGen, SenseAI, and Neural Labs. Each company brings unique value propositions and technological strengths, ensuring a vibrant ecosystem of innovation. On the same landscape OrxaGrid provides its unique AI/ML solution to achieve similar and competitive outcomes. OrxaGrid builds a model using static data of cables and dynamic data from available systems in a way that serves as a foundation to develop smart, long-term solutions for monitoring cables. This includes the following technical approach: 

  • Process data from multiple sources. 

  • Create cable classifications and calculate standard age 

  • Map cable sections onto secondary substations and feeders 

  • Analyse cable fault test data

  • Structurise fault history data

  • Analyse relationship between operating voltage and line rating and obtain maximum utilisation of connected secondary substation for cable

  • Determine impact of voltage sag/swell on insulation condition

  • Develop risk score model using Ofgem's CNAIM or ML models

  • Discuss and validate technical approach with the customer

  • Suggest suitable sensors based on cost benefit analysis and the high-risk cables


OrxaGrid delivers highly accurate and secure analytics solutions that empower clients with strategic insights and tangible efficiency improvements. Through collaborative pilots and partnerships, OrxaGrid helps organizations achieve:

  • Data Collection & Processing 

  • Data Mapping 

  • Data Integration

  • Model building 

  • Insights identification

  • Software development 


The Benefits of OrxaGrid’s Cable Health AI: A Vision of the Future

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OrxaGrid’s AI-powered cable health indexing offers a plethora of benefits, including:

  • Enhanced Predictive Maintenance: AI algorithms analyze historical data, environmental factors, and real-time sensor readings to predict potential cable failures with high accuracy. This allows for targeted maintenance interventions, preventing downtime and optimizing resource allocation.

  • Reduced Operational Costs: Proactive maintenance significantly reduces the cost of reactive repairs and emergency replacements. Additionally, optimized resource allocation leads to improved operational efficiency.

  • Improved Safety and Reliability: Early detection of cable degradation minimizes the risk of safety hazards and ensures reliable power delivery, enhancing brand reputation and customer satisfaction.

  • Data-Driven Decision Making: AI provides actionable insights based on real-time data, enabling data-driven decision-making for infrastructure investments and maintenance strategies.

  • Extended Cable Lifespan: By identifying and addressing potential issues early, AI helps extend the lifespan of cables, maximizing return on investment.

  • Sustainability: Proactive maintenance reduces waste from unnecessary replacements, contributing to a more sustainable future.


A Look Ahead: Embracing the Future

For electrical manufacturing companies, embracing AI-powered cable health indexing is not just an option, it's a strategic imperative. The ability to predict and prevent cable failures offers a significant competitive advantage in an increasingly demanding market.

Senior management must recognize the transformative potential of AI and invest in solutions that can:

  • Integrate seamlessly with existing infrastructure: Choose solutions that are compatible with current systems and data formats.

  • Offer user-friendly interfaces and actionable insights: Ensure clarity and ease of use for personnel across all levels.

  • Provide scalability and customization: Opt for solutions that can adapt to growing needs and specific company requirements.

  • Partner with reliable AI providers: Seek vendors with proven expertise in AI development and a commitment to ongoing innovation.


By embracing OrxaGrid’s AI, electrical manufacturing companies can unlock a future of efficiency, safety, sustainability, and growth. Let the whispers of your cables guide you, empowered by the intelligence of tomorrow.


Additional Considerations:

  • Case Studies: Including case studies of successful AI implementations in the electrical manufacturing industry can strengthen the article's credibility and value proposition.

  • ROI Analysis: Providing a high-level ROI analysis demonstrating the potential cost savings and return on investment associated with AI-powered cable health indexing can further entice decision-makers.

  • Future Trends: Briefly discussing emerging trends in AI and cable health monitoring, such as edge computing and the integration of IoT devices, can provide a glimpse into the evolving landscape.



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OrxaGrid is an IoT and data analytics company that is on a mission to enable a reliable, affordable and sustainable energy future for all. Subscribe to our blog to see how we are contributing to the clean energy future by modernising energy systems.


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